main main STAGE 7-
Frame Assembly
Stage 11 Stage 10 Stage 12 Stage 13 Stage 14 Stage 15 Stage 16 Stage 18 Stage 17 Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Stage 7 Stage 8 Stage 9
Bom 1-14 STEP 1 STEP 7 : Image A Image B STEP 4 : STEP 5 Image A Image A STEP 3 Image C Image B STEP 6 : STEP 2 Image B STEP 1-

Attach fan cage support item 24 to left side item 27 by using screw item 83
STEP 7 - Image B

Attach profiles 152, 13 and 42 X2 to right side item 25 by using screw item 81
. STEP 9 - Image B

Insert Screw item 164 into tapped strip item 37 at the first hole.

&

Slip tapped strip item 37 into PROFILES 75
STEP 9 - Image A

Insert Screw item 164 into tapped strip item 37 at the first hole.

Slip tapped strip item 38 into PROFILE 42
&
Slip tapped strip item 37 into PROFILES 152, 13
. STEP 5 -

Place the labels on profiles No. 42
STEP 4- Image B

Place the EMI Gasket item 78 on the profiles No. 152, 13
STEP 4 - Image A

Place the EMI Gasket item 78 on the profiles No. 75x2
. STEP 3-

Attach "cable tie mount with hole" items 53 to "right side" item 25 by using

screw item 89, washer item 87, spring lock washer item 86 and nut item 90.
STEP 2-

Attach fan cage support item 24 to right side item 25 by using screw item 83
Steps 1-7 Steps 8-10 Steps 11-14 Steps 15-17 BOM - - - - - - STEP 7 - Image C

Insert Screw item 164 into tapped strip item 37 at the

first hole & Slip tapped strip item 37 into profiles75.
STEP 7 - Image A

Attach profiles 152, 13 and 42 X2 to right side item 25 by using screw item 81
n.2 STEP 8 - - - Image B Image B Image D STEP 10 : Image A - Image A Image C STEP 9 : STEP 8 -

Attach left side item 27 to profiles 152 ,13 and 42 X2 by using screw item 81


text 14 text 13 text 12 text 11 text 10 STEP 10 - Image D STEP 10 - Image C

To attach rear blank panel items 17 x2 and 18 to profiles items 42- use screw

item 91 for only three out of the four corners. For the fourth one - use screw item

97 with lock washer item 98 and washer item 92 to attachcable tie mount with hole item 54.

(follow the corners by image A)
STEP 10 - Image B

To attach BP items 3 to profiles items 42 - use screw

item 97 with lock washer item 98 and washer item 92.

Note - do not tight the screw so the BP will stay loose
STEP 10 - Image A

Attach BP 1, BP 2, BP 3 items 3 and rear blank panel items 17 X2, 18 to profiles

No. 42 by their order as you can see in Image A (BP 1- rear blank panel - BP 2...)
. STEP 9 - Image B

Assemble aluminum card guide items 34, 35 and 36 to the upper PROFILES (items 42 ,13)
&
Assemble aluminum card guide items 77, 32 and 33 to the lower PROFILES (items 42 ,152)

Note- make sure the ESD clip is in front.
.
Steps 1-7 Steps 8-10 Steps 11-14 Steps 15-17 BOM - - - - - - STEP 9 - Image A

Assemble aluminum card guid items 34, 35 and 36 to the upper profiles (items 42 ,13)
&
Assemble aluminum card guid items 77, 32 and 33 to the lower profiles (items 42 ,152)

Note- make sure the ESD clip is in front.


n.3 STEP 11 : Image B STEP 14 Image A Image C Image A STEP 13 : Image D Image B - STEP 12 : Image B Image A - . text 14 STEP 14 -

Assemble BLACK CARD GUIDE items No.112 to the lower PROFILES (76,75)

and to theupper PROFILES (15,75). Note: The ESD clip is in front and the

plastic shoulder orientation to the left wall as shown in image step 14
STEP 13 - Image B

Use screw item 81 to attach PROFILES item 75, 76, and 15

to RIGHT SIDE item 25 and LEFT SIDE item 27
STEP 13 - Image A

Use screw item 81 to attach PROFILES item 75, 76, and 15

to RIGHT SIDE item 25 and LEFT SIDE item 27
text 9 Locations - STEP 12 - Image B

STEP 12 - Image A

Attach cable tie mount with hole item 53 to bot profile

item 76 (see locations in image B), Use screw item 156 with

washer item 87, lock washer item 86 and nut item 90 .
. STEP 11- Image D

Take out all the DC/DC P.S 200W 3U 8HP item 2 from the chassis.
STEP 11- Image C

Tighten lock screw item 164 on tapped strip item 38

to align card guide to tapped strip
STEP 11- Image B

Make sure to tighten the DC/DC screws, Backplanes and rear blank panels
STEP 11 - Image A

Insert DC/DC P.S 200W 3U 8HP item 2 to all aluminum card guides

for align the Backplanes agents the card guide
Step 1-7 Step 8-10 Step 11-14 Steps 15-17 BOM - - - - - -
n.4 STEP 15 : Image B Image C Image A Image C Image F STEP 17 : Image D Image B - Image E STEP 16 Image A - . text 14 text 13 STEP 17 - Image C

NOTE- place the EMI Gasket When the glue is facing outwards so

the EMI Gasket will close the air strip aside the panel
STEP 17 - Image B - REAR VIEW

Stick EMI Gasket item 126 on LEFT SIDE item 27

Note - the photo was taken in a different stage but refers to this specific step
STEP 17 - Image A - FRONT VIEW

Stick EMI Gasket item 126 on LEFT SIDE item 27

Note - the photo was taken in a different stage but refers to this specific step
. text 8 STEP 15 - Image F

To attach TOP AIR DIVIDER item 21 to profile item 13 -

# Use screw item 150, washer item 155, lock washer item 86 and CABLE TIE MOUNT WITH HOLE item 53

# Use screw item 150, lock washer item 86 and FLAT WASHER item 87
STEP 15 - Image E

Use screw item 83 to attach TOP AIR DIVIDER item

21 to RIGHT SIDE item 25 and LEFT SIDE item 27
STEP 15 - Image D STEP 15 - Image c - Front side

On the same screw item 156 - Attach CABLE TIE MOUNT WITH HOLE item 53 with lock washer

item 86, washer item 155 and nut item 90 & Attach GROMET item 161 and TS Harness holder

(Gray Plastic) from stage 1 paragraph 4.1.10 to TOP AIR DIVIDER item 21 by using screw item 151
STEP 15 - Image B - Back side

Attach CABLE TIE MOUNT WITH HOLE item 53 to TOP AIR DIVIDER item 21 by using screw item 156 with washer item 155 and nut item 90
STEP 15 - Image A

Place the labels on TOP AIR DIVIDER item 21
Steps 1-7 Steps 8-10 Steps 11-14 Steps 15-17 BOM - - - - - -
n.5 Location in stage - - - - - - - lmage 2 - - Image 1 - text 14 text 13 text 12 text 11 text 10 text 9 text 8 text 7 text 6 text 5 Use balloon # 11 & 13 & 9 to close the balloon screw # 5 Put FAN FINGER GUARD item 3 on Fans 1-5

Place the fan body and put the screws of balloon # 5

according to the image
Step 1 Step 2+3 Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 Step 10 Step 11 BOM
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